Top 10 Energy-Saving Practices for Commercial Walk-In Freezers

Author:
Dr. Julian Carter

Energy consumption is a major concern for businesses using commercial walk-in freezers. With rising electricity costs, minimising energy waste is essential for cutting costs, reducing environmental impact, and maintaining food safety standards.

Energy consumption is a major concern for businesses using commercial walk-in freezers. With rising electricity costs, minimising energy waste is essential for cutting costs, reducing environmental impact, and maintaining food safety standards.

This guide explores 10 key energy-saving practices that lower operating expenses while keeping walk-in freezers running at peak performance.

Why Energy Efficiency Matters for Walk-In Freezers

Walk-in freezers are among the biggest energy consumers in food storage facilities, supermarkets, and restaurants.

The Cost of Running a Walk-In Freezer

  • A standard walk-in freezer can consume between 10,000–20,000 kWh per year.
  • Poorly maintained units use up to 30% more electricity than well-maintained ones.
  • Energy-efficient cold rooms can reduce electricity costs by up to 40%.

By implementing simple energy-saving strategies, businesses can lower expenses and improve long-term sustainability.

Top 10 Energy-Saving Practices

1. Keep the Freezer Door Closed as Much as Possible

Frequent door opening lets warm air inside, forcing the system to work harder.

How to Reduce Door Openings:

  • Install automatic self-closing doors.
  • Use strip curtains to reduce heat transfer.
  • Train staff to retrieve multiple items in one trip instead of frequent openings.

2. Maintain Door Seals to Prevent Air Leaks

Damaged door seals allow warm air to enter, increasing energy consumption.

How to Check and Maintain Door Seals:

  • Inspect gaskets monthly for cracks or wear.
  • Replace damaged seals immediately.
  • Use a dollar bill test—if the bill slips out easily when closed, the seal is too loose.

3. Optimise Temperature Settings

Setting the freezer too cold wastes energy without providing additional preservation benefits.

Recommended Temperature Settings:

  • Walk-in freezers: -18°C to -22°C.
  • Storage for highly perishable goods: as required by health regulations.

Using a smart thermostat helps maintain the ideal temperature without excessive energy use.

4. Clean Condenser and Evaporator Coils Regularly

Dirty coils reduce cooling efficiency, forcing the system to run longer.

How to Maintain Coils:

  • Clean condenser coils every 3–6 months.
  • Ensure evaporator coils are free from ice buildup.
  • Keep coils unobstructed for proper airflow.

5. Monitor and Maintain Refrigerant Levels

Low refrigerant levels make the system work harder and consume more power.

How to Ensure Proper Refrigerant Levels:

  • Schedule annual maintenance checks.
  • Look for signs of refrigerant leaks (e.g., frost buildup or inconsistent cooling).

Get a fast no obligation quote today
Icon

6. Upgrade to Energy-Efficient LED Lighting

Traditional lighting generates heat, increasing the cooling load.

Benefits of LED Lighting:

  • Uses 80% less energy than incandescent bulbs.
  • Produces minimal heat, reducing cooling demand.
  • Provides better visibility for employees.

7. Ensure Proper Insulation of Walls and Flooring

Inadequate insulation leads to temperature fluctuations and higher electricity bills.

How to Improve Insulation:

  • Use high-density polyurethane insulation in walls and floors.
  • Check for gaps or cracks in insulation materials.
  • Apply thermal barriers to prevent heat transfer.

8. Invest in Energy-Efficient Refrigeration Units

Modern compressors and evaporator fans use less electricity while maintaining optimal cooling.

Key Features to Look For:

  • Inverter-driven compressors that adjust power output.
  • Variable-speed fan motors that use energy only when needed.
  • A+++ energy ratings for maximum savings.

9. Regularly Service the Freezer with Professional Maintenance

A professional service ensures efficient operation and extends the unit’s lifespan.

Benefits of Regular Maintenance:

  • Prevents unexpected breakdowns.
  • Identifies energy inefficiencies before they cause higher costs.
  • Ensures compliance with UK food storage regulations.

10. Consider Heat Recovery Systems

Heat recovery systems capture excess heat from refrigeration units and use it elsewhere in the facility.

Advantages of Heat Recovery:

  • Lowers overall energy consumption.
  • Reduces reliance on external heating systems.
  • Improves sustainability and carbon footprint.

References

  • UK Energy Efficiency Guide, 2024
  • Commercial Refrigeration Maintenance Guide, 2023

Author Bio

Dr. Julian Carter is a highly experienced thermal systems expert with over 15 years in the field, holding a PhD in thermal systems. His career spans academic research, consulting, and teaching, focusing on air conditioning and refrigeration systems. Dr. Carter bridges the gap between theoretical advancements and practical applications, providing expert insights to organisations like ClimateWorks, where his guidance informs decision-making and industry best practices. Notably, he has worked on international projects with organisations such as Daikin Industries, the International Institute of Refrigeration (IIR), and the United Nations Environment Programme (UNEP). These collaborations addressed energy efficiency, sustainable refrigerants, and advanced cooling technologies. Currently a lecturer at Edinburgh University, Dr. Carter combines his expertise with a passion for educating the next generation of engineers and advancing climate control technologies.

explore recent blogs